天游注册

SMT加工_贴片加工的锡珠现象

1970-01-01 08:00:00 35

SMT加工在电子加工中的职位随着电子产品小型化精密化的生长是愈发重要,贴片加工的生产历程中也有许多需要注意的地方,一不小心就会泛起一些不切合期望的加工不良现象,锡珠就是其中一种 。锡珠的保存关于SMT贴片加工的质量是有负面影响的,轻则影响外观,重则导致桥接等不良 。下面广州贴片加工厂天游注册精密电子给各人简单介绍一下锡珠 。

在实际的SMT加工中泛起的锡珠主要是两种,一种是作为一个独立的球状泛起在元器件的一边,另一种则是一些疏散的小球泛起在IC芯片的引脚四周 。下面给各人简单分享一些常见的锡珠爆发原因 。

SMT加工_贴片加工的锡珠现象

一、温度曲线有误

回流焊是SMT贴片加工的一般焊接工艺手段,一般可以分为预热、保温、回流、冷却等4个区域,预热和保温的要害作用是使PCBA的外表温度在60-90秒内升至150℃并做好保温,这对后面的焊接是有要害作用的,可以减少PCBSMT贴片元器件遭到的热攻击,还能够包管 焊锡膏的容易可以挥发一小部分,从而避免在回流焊历程中由于溶剂太多造成焊锡膏冲出焊盘从而造成锡珠现象的爆发 。

解决要领:

留意调解升温速率,并做好合理的预热 。

二、焊锡膏的质量

1、焊锡膏中金属的身分通常在(90±0.5)℅,金属的身分过低会造成助焊剂的身分过高,从而过高的助焊剂会因为预热阶段禁止易挥发而造成飞珠;

2SMT贴片加工历程中焊锡膏中水份和氧含量增加也会造成飞珠 。由于焊锡膏通常要在冷藏室贮存,当从冰箱拿出时,若没充分回温化冻并搅拌均匀,将造成水份加入;别的焊锡膏瓶的瓶盖子每次使用后要盖紧,若没马上盖严,也会造成水份的加入;

3、摆在钢网上印刷的焊锡膏在印刷完成后,剩余的部分应另外处理,若再放进原先瓶中,会造成瓶中焊锡膏质变,也会形成锡珠;

要求SMT加工厂接纳高品质的焊锡膏,严格遵守焊锡膏的存放与使用要求 。

三、其它原因

1、印刷太厚,元件下压后多出锡膏溢流;

2、贴片压力太大,下压使锡膏坍塌到油墨上;

3、焊盘开口外形欠好,未做防锡珠处理;

4、锡膏活性欠好,干的太快,或有太多颗粒小的锡粉;                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                

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